Ezgo 2pg Robin Engine Manual

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Ezgo 2pg Robin Engine Manual

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If you are searched for a ebook Ezgo 2pg engine manual in pdf format. Articles tagged with 'Ezgo-2pg-robin-engine' at Service Parts Manuals. Rebuild your Robin/Fuji 244CC 2PG engine EC25-2PG, Robin/Fuji 244CC 3PG. Picture for category 80-88 Ezgo Gas 2 Cycle 2PG Engine Rebuild Kits & Parts.

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Ezgo 2pg Robin Engine Manual

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This is an aftermarket replacement crankshaft seal that fits on both ends of the crankshaft in all 2pg and 3pg 2-cycle gas engines starting in 1980 until the 2-cycle was discontinued around 1994 or so. The seal fits all E-Z-GO Golf Carts and Utility Trucks Prior to 1980 E-Z-GO used an almost identical 244cc 2-cycle engine but it had an internal starter-generator. This seal will fit ONLY on the clutch side of the crankshaft on these earlier engines. Don't be fooled by an external starter-generator on the engine as some of these early engines have been retrofitted with an extrnal starter-generator because the internal parts of the st-gen became unavailable. We have the smaller fan side crankshaft seal available but you must call us to order it. 800-328-1953 or 828-963-6775. E-Z-GO Factory Part #: 14524G1 (No longer available from factory) All 2-cycle engines beginning in 1980 require two (2) of these crank seals, one on the clutch side & one on the fan side.

Please type the number needed in the quantity box above. Timeline Notes: From 1971 thru 1975, E-Z-GO used a 175cc, 2-cycle gas golf cart engine. Repair parts for this early engine are no longer available from any source we know. The main bearings & crank seals can be replaced but we do not know what sizes are needed. Almost all of the OEM part numbers are obsolete. In 1976 the so-called '2pg'-a 244cc, Fuji Heavy Industries/Robin Engine-with an internal starter generator (st/gen), became standard.

Repair parts are still available except for the crankshaft assembly, the voltage regulator/starter relay and the internal st/gen stator & field. In 1980, an external, Hitachi brand starter generator was introduced and the engine was modified. The crank bearings, drive clutch, point set & condenser, voltage regulator and the engine frame all changed.

1981 ushered in an electronic ignition system, which did away with the golf carts point set & condenser altogether, and the point activator lobe on the crankshaft soon went away too. Except for the addition of an oil injection system, this engine went virually unchanged until 1989 when the 3pg golf cart engine replaced it. Although the two engines are similar, many parts are very different. 1983 was the oddball year for the 2pg engine. The muffler was placed behind the engine and it layed down instead of standing up. The '83 golf cart had a different engine frame, muffler & exhaust stack.

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It only lasted one year though.lots of problems. In '84 the E-Z-GO golf cart went back to the old exhaust system & stand-up muffler on the driver side of the car. 1988 was the last full year of the 2pg engine. A larger golf cart carburetor and another change to the muffler & exhaust system were implemented trying to get more power for the car.

The st/gen bracket also went through several changes as the incresed power caused the original bracket to break apart. In mid-year 1989, (early '89 models had the 2pg engine) E-Z-GO changed to the '3pg' engine, leaving the old 2pg to history. The '3pg' engine has the spark plug turned upward, and the whole engine is rotated such that both clutches face the driver side of the golf cart. This rotation allowed for the differential to be changed from a hypoid gearing to a more efficient helical gear design, a change that persists to this day. The lay-down style golf cart muffler for the '3pg' engine is in front of, and slightly above the engine.

The piston is about the only part that works in either engine. The crankshaft & clutches, the exhaust system, the carburetor, air intake & control cables all changed. 1992 is the generally accepted date that the twin-cylider 4-cycle engine became the standard power plant but in fact the 3pg engine can be found in golf carts as late as 1994.