Toyota Land Cruiser 105 Service Manual
TOYOTA LAND CRUISER 1998-2002-07 HDJ100 100 SERIES REPAIR MANUAL Servie Repair Work shop manual. Manual 100 and 105. Service Specifications Toyota Land Cruiser. TOYOTA LAND CRUISER 1998-2002-07 HDJ100 100 SERIES REPAIR MANUAL Servie Repair Work shop manual. Manual 100 and 105. Service Specifications Toyota Land Cruiser.
. CAUTION This manual does not include all the necessary items about repair and service, this manual is made for the purpose of the use for the persons who have special techniques and certifications. In the cases that non-specialized or uncertified technicians perform repair or service only using this manu- al or without proper equipment or tool, that may cause severe injury to you or other people around and also cause damage to your customer's vehicle. FOREWORD This supplement has been prepared to provide information covering general service repairs for the chassis and body of the TOYOTA LAND CRUISER (Hardtop, Canvas Top and Sta- tion Wagon) which underwent changes in August, 1992. Applicable models: Hardtop & Canvas Top.
Toyota Land Cruiser 105 Series
INTRODUCTION CLUTCH MANUAL TRANSMISSION AUTOMATIC TRANSMISSION TRANSFER PROPELLER SHAFT SUSPENSION AND AXLE BRAKE SYSTEM BODY ELECTRICAL SYSTEM AIR CONDITIONING SYSTEM ELECTRICAL WIRING DIAGRAMS. IN-1 INTRODUCTION HOW TO USE THIS MANUAL IN-2 IDENTIFICATION INFORMATION IN-5 GENERAL REPAIR INSTRUCTIONS IN-6 PRECAUTION IN-9 VEHICLE LIFT AND SUPPORT LOCATIONS. IN-16 Hardtop & Canvas Top IN-16 Station Wagon IN-18 ABBREVIATIONS USED IN THIS MANUAL.
IN-1 9 STANDARD BOLT TORQUE SPECIFICATIONS IN-20. IN-2 INTRODUCTION - HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL IN002-09 INDEX An INDEX is provided on the first page of each section to guide you to the item to be repaired. To assist you in finding your way through the manual, the Section Title and major heading are given at the top of every page.
IN-3 INTRODUCTION - HOW TO USE THIS MANUAL The procedures are presented in a step —by —step format:. The illustration shows what to do and where to do it. The task heading tells what to do. The detailed text tells how to perform the task and gives other information such as specifications and warnings. IN-4 INTRODUCTION - HOW TO USE THIS MANUAL CAUTIONS, NOTICES, HINTS:. CAUTIONS are presented in bold type, and indicate there is a possibility of injury to you or other people.
NOTICES are also presented in bold type, and indicate the possibility of damage to the components being repaired. IN-5 INTRODUCTION - IDENTIFICATION INFORMATION IDENTIFICATION INFORMATION VEHICLE IDENTIFICATION NUMBER The vehicle identification number is stamped on the outer sur- face of the front right side frame. This number is also stamped on the manufacturer's name plate. A: Vehicle Identification Number Manufacturer's Name Plate ENGINE SERIAL NUMBER The engine serial number is stamped on the right side of the. IN-6 INTRODUCTION - GENERAL REPAIR INSTRUCTIONS GENERAL REPAIR INSTRUCTIONS INOO5-09 Use fender, seat and floor covers to keep the vehicle clean and prevent damage. During disassembly, keep parts in the appropriate order to facilitate reassembly. Observe the following: Before performing electrical work, disconnect the negative cable from the battery terminal.
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IN-7 INTRODUCTION - GENERAL REPAIR INSTRUCTIONS When reusing precoated parts, clean off the old adhesive and dry with compressed air. Then apply the specified seal lock adhesive to the bolt, nut or threads. Precoated parts are indicated in the component illustrations by the '^k'.
IN-8 INTRODUCTION - GENERAL REPAIR INSTRUCTIONS 11. Care must be taken when jacking up and supporting the vehicle. Be sure to lift and support the vehicle at the proper locations (See pages IN —16 to 18).
Land Cruiser 105
If the vehicle is to be jacked up only at the front or rear end, be sure to block the wheels at the opposite end in order to ensure safety. IN-9 INTRODUCTION - PRECAUTION PRECAUTION moo.-01 FOR VEHICLES EQUIPPED WITH A CATALYTIC CONVERTER CAUTION: If large amounts of unburned gasoline flow into the converter, it may overheat and create a fire hazard. To prevent this, observe the following precautions and explain them to your customer. Use only unleaded gasoline. INTRODUCTION - PRECAUTION WHEN SERVICING FULL-TIME 4WD VEHICLES The full —time 4WD Land Cruiser Station Wagon is equipped with the mechanical lock type center dif- ferential system. When carrying out any kind of ser- vicing or testing on a full —time 4WD in which the front or rear wheels are made to rotate (braking test, speedometer test, on —vehicle wheel balancing, etc.). IN-11 INTRODUCTION - PRECAUTION HINT:.
(w/o ABS) Move the vehicle backward or forward slightly if the indicator light does not operate correctly when the center differential lock switch is turned ON or OFF. When the transfer select lever is put in 'L' posi- tion, the center differential is put in LOCK con- dition regardless of the position of the center differential lock switch. IIM-12 INTRODUCTION - PRECAUTION LOCK Position Center Differential Transfer Lock Select Wheel Control Indicator Lever Switch Light A lifted wheel cannot be ro- tated if only one wheel is lifted up, even if transmission is in N range. Braking Force Test (Vehicle Speed: Below 0.5 k m / h or 0.3 mph) When performing low —. IN-13 INTRODUCTION - PRECAUTION Speedometer Test or Other Tests (Using Speedometer Tester or Chassis Dynamometer) (w/o ABS) Remove the front propeller shaft, put the center differential in LOCK position, then put the rear wheels on the tester roller and perform the test. (w/ABS) Shift the transfer select lever to H position, jack up the front wheels, then put the rear wheels on.
Toyota Land Cruiser 105 Service Manual
IN-14 INTRODUCTION - PRECAUTION (1) All four wheels should be jacked up, clearing the ground completely. (w/o ABS) The center differential should be in the LOCK po- sition with the transfer gear in H position. (w/ABS) Shift the transfer select lever to H position. (4) The parking brake lever should be fully released. IN-15 INTRODUCTION - PRECAUTION WHEN TOWING FULL-TIME 4WD VEHICLES Use one of the methods shown below to tow the vehicle.